IPKS-032-50RP(N) Vacuum Cutter with Adjustable Speed, Heating, Mechanized Mixer and Discharge
Specifications:
Dynamic capacity for chopping minced meat — not more than 450 kg/h*.
Dynamic capacity for preparing mayonnaise sauces and purées — not more than 550 kg/h*.
Bowl volume — not less than 50 L.
Filling factor — not more than 0.7.
Knife shaft rotation speed — 1500–3000 rpm, smoothly adjustable.
Mixer rotation speed — 28 rpm.
Ultimate residual pressure — -0.8 kgf/cm².
Number of knives (crescent-shaped) — 3 pcs.
Mechanized bowl tilting — yes.
Bowl tilting time — 60 s.
Jacket on bowl — yes.
Steam pressure in the supply pipeline — not more than 5 kgf/cm².
Connection size of jacket pipelines — G 1/2".
Installed power — not more than 12.0 kW.
Overall dimensions — not more than 1100 × 700 × 1400 mm.
Weight — not more than 150 kg.
Packing dimensions — not more than 1200 × 800 × 1490 mm.
Packed weight — not more than 232 kg.
* Continuous chopping speed for the maximum permissible quantity of product placed in the cutter bowl.
This equipment is designed for the production of meat or fish mince under vacuum conditions for use in the manufacture of sausages, dumplings, pâtés, and rillettes.
The industrial cutter can be effectively used as a chopping cutter for meat processing, chopping and mixing chilled vegetables, boneless fruit and fish raw materials, preparing confectionery and nut pastes, purées, and other products, as well as a cutter-mixer for preparing mayonnaise sauces, cottage cheese masses, and similar products.
The cutting process is carried out with the possibility of smooth adjustment of knife rotation speed, as well as with the possibility of vacuumizing the product to obtain a denser consistency.
The presence of a frequency controller, providing smooth knife speed adjustment in the range from 1500 to 3000 rpm, allows more precise compliance with process requirements for products such as cottage cheese masses, processed cheeses with fillers, vegetable and fruit pastes, hummus, and others.
The cutter bowl is equipped with a jacket into which steam or hot water may be supplied for heating ingredients, and cold water for cooling. The use of the jacket expands the range of applications of the cutter and allows it to be used for the production of other food and non-food products, including processed cheese, thermized yogurt, cottage cheese, cosmetic products, and others.
The mechanized mixer ensures continuous mixing throughout the chopping process and also removes product adhering to the bowl walls.
At the end of the process, tilting the bowl for discharge and returning it to the working position are performed by an electromechanical drive.
The control unit allows operation of all processes and provides monitoring of the product temperature and chopping time.
The cutter bowl, motor driving the knife block, vacuum pump, and control unit are mounted on a single frame.
Additional features of the cutter include:
— the use of three lightweight crescent-shaped knives;
— mounting of the upper bowl lid on the cutter frame;
— a connection with a valve mounted on the lid for adding extra product, liquid, or spices during processing.
The cutter bowl volume is 50 liters. Models with an 80-liter bowl are also available.
In addition, models without a heating jacket are also produced.
Models without a frequency controller are also available, with a fixed knife shaft speed of 3000 rpm.
The vacuum cutter is made of food-grade stainless steel.